40-Shot Straight Mortar Rack - 1.91" HDPE DR11 Tubes - FORGE 40 by American Mortar Company

FORGED FIREPOWER. ENGINEERED SPACING. THE ULTIMATE FINALE.

The FORGE 40 is our largest standard straight rack, engineered specifically for pyrotechnicians who demand a high-capacity, professional-grade finale anchor. Built in a massive, heavy-duty 4x10 straight formation, the FORGE 40 provides the tactical volume needed to command the sky and execute large-scale displays with total authority.

As our flagship heavy rack, the FORGE 40 is built with Engineered Safety Spacing—providing critical air gaps between every tube to ensure maximum thermal isolation and structural security during the most intense, rapid-fire finale sequences.

Control, power, and spectacle. This is the ultimate tool to forge your finale.

🛡️ THE GOLD STANDARD: WHY HDPE DR11?

In the world of professional pyrotechnics, the material of your mortar tube is the difference between a successful show and a dangerous failure.

• Shatter-Proof Safety: Unlike PVC, which can shrapnel into sharp plastic shards, our High-Density Polyethylene (HDPE) is designed to swell or tear under extreme pressure, significantly reducing the risk of flying debris.
• DR11 Heavy Wall: We use the DR11 specification, providing the thickest, most durable sidewall to handle the high-pressure lift charges of modern 1.91" canister shells. HDPE tubes are weather-resistant, built for hundreds of reloads without becoming brittle.

🔵 COMMERCIAL-GRADE CONSTRUCTION

Each FORGE 40 rack includes 40 premium HDPE DR11 mortar tubes, built to professional specifications and trusted by experienced shooters.

• Inner Diameter: 1.91″ (Fits most consumer canister shells)
• Length: 12″ (Professional mortar standard)
• Bottoms: Factory-plugged and Quad-Stapled (4-point reinforcement) for maximum lift retention and safety.
• Recoil Control: Extra-reinforced, wide-stance lumber frame designed to absorb the heavy recoil of 40-shot rapid sequences.

📊 TECHNICAL SPECIFICATIONS

💥 WHY THE FORGE 40 BELONGS IN YOUR SETUP

✔️ Flagship Finale Power: Our highest capacity straight rack, designed for serious backyard shows, weddings, and festivals.

✔️ Engineered Spacing: Strategic air gaps provide superior heat management even during a full 40-shot wall of fire.

✔️ Tactical Stability: Heavy-duty frame construction stays planted under the most intense firing cycles.

✔️ E-Firing Dominance: The perfect platform for complex choreography using Ignite, COBRA, or other digital systems.

🎇 PERFECT FOR

🎆 Main show finales and large-scale spectacle

🎆 High-volume rapid-fire barrages

🎆 Professional displays and wedding events

🎆 Serious pyros building the ultimate modular arsenal

Note: Designed for experienced pyrotechnicians. Always follow local laws and maintain safe distances.

🔎 CHOOSE THE RIGHT RACK FOR YOUR SHOW

FRONTLINE 18 — Mid-capacity 18-shot backbone.

THUNDER 24 — [BEST SELLER] One full box capacity.

PHALANX 30 — Mid-capacity powerhouse.

FORGE 40 — [FLAGSHIP] 40-shot finale dominance (this rack).

🇺🇸 BUILT TO HOLD FORMATION

The FORGE 40 represents the pinnacle of our straight-rack lineup. Step up from standard racks and forge an unforgettable finale.

No wasted space. No overlap. Just purpose-built performance.

Form up. Fire together. 💥

SHIPPING & PROUDLY BUILT TO ORDER

At American Mortar Company, we don't believe in "cookie-cutter" mass production. Each rack is handcrafted in our shop to ensure every HDPE tube is seated perfectly and every frame is reinforced for maximum recoil absorption.

• Lead Time: Please allow 3–5 business days for assembly and quality inspection before your order ships.
• Transit: We ship via UPS Ground to ensure your heavy hardware arrives safely.
• Tracking: You will receive an automated tracking number the moment your rack hits the truck.

Note: During peak pyro season (June & December), lead times may extend. Order early to ensure your line is ready for the big show.

⚠️ SAFETY & LIABILITY: American Mortar Company LLC racks are tools for professional and hobbyist pyrotechnicians. Use at your own risk. Always follow safety distances and local laws. By purchasing this product, you agree to hold American Mortar Company LLC harmless from any liability or damage resulting from its use.